LIQUID ORAL / SYRUP PROCESS PLANT

RAVI INTERNATIONAL - the name of Quality, Technology & Innovation Manufacturer and Exporters of machinery & equipment for Pharmaceutical, Chemical, Food, Cosmetic, Ayurvedic, Herbal & Pesticide Industries

CUTOMER SUPPORT & SALES

+ 91-9833297671 / 9819030056

+91-9833297671

INQUIRY NOW

for DOMESTIC – info@ravipharma.in

for INTERNATIONAL – exports@ravipharma.in

Capacity Available : 500Ltrs. – 15000Ltrs

RAVI INTERNATIONAL – Liquid Oral / Syrup Manufacturing Plant consist the following equipments and accessories.

Sugar Syrup Vessel
Online Sugar Syrup Prefilter
Manufacturing Vessel
Filtration unit (Sparkler type Filter Press)
Inline Homogeniser (Micronizer)
Storage Vessel
Control Panel
Product Piping
Working Platform

Plant Features :

The plant is designed to be operated by one operator and one helper, saving on precious man power costs.
Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal. vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel.
Sugar syrup is transferred to manufacturing vessel through online sugar syrup pre-filter by vacuum.
Entry of all propeller agitators is from bottom through a specially designed mechanical seal face.
The advantage of the bottom propeller agitator over the conventional agitators is that there are no vibrations of shaft, no couplings in the drive assembly, leading to lower maintenance cost.
Pipes, pipe fittings and valves are of SS 316, seamless, internally electro-polished with DIN standard unions and silicon gaskets.
All vessel shall be vertical cylindrical with welded top dish and welded bottom cone.
Two third portion of Sugar Syrup Vessel to be provided with SS 304 limpet coil of 50 mm Diameter X 3 mm thick at a pitch of 75 mm.
All vessels to be provided with jacket of 50 mm / 75 mm thick mineral wool insulation with 2 mm thick SS 304 cladding.
The inlet & outlet valves are pneumatically operated valve.
The vessel to be provided with a specially designed bottom entry propeller agitator.
The agitator shaft shall pass through a cartridge mechanical seal with TC/TC seal face, which is water-cooled along with water sensor connected to an electronic relay, which shall trip the motor if water flow stops.
The vessel shall be provided with 3 nos. SS 304 leg supports.
The vessel shall be provided with SS 316 Monkey Ladder for entering the vessel.
The vessel shall be provided with Electrical Panel.

Salient Features :

The Plant is designed to be operated only by one operator and one helper.
All material transfers are done by vacuum or by transfer pumps.
All the vessels are cGMP (paint free construction)
The gaskets used are of silicon (food grade).
All contact parts are of SS316 quality material & finished to class 4B (Mirror) finish and are crevice free.
Entry of all Propeller agitators / Homogeniser are from bottom through specially designed cartridge mechanical seal with TC / TC seal face.
The advantage of Bottom entry agitators over conventional one is that there are no vibrations of shaft, no couplings in the drive assembly, excellent mixing technique & lower maintenance cost.
All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished,with tri-clover ended joints.
The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
A micro processor based automatic operating plant can be designed as per requirement. (Optional ) All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

Vessel Constructional Features:
Jacket Pressure: 3kgs/cm

Vessel Pressure: 2kgs/cm

Online Sugar Syrup Filter
* Gross Capacity: 200Liters
* Shell: 760 mm Vacuum
* Vessel to be vertical cylindrical with welded bottom dish and flanged top dish
* Vessel to be provided with a perforated basket with 110/24 mesh dutch weave screen
* Top dish to be provided with a 50 mm inlet nozzle with a full cone distributor and the bottom dish to be provided with a 50 mm outlet
* Flanges to be provided with silicon D ring seals
* Vessel to be provided with 3 nos. SS 304 legs with castor wheels
* Top flange height shall be 900 mm

Finish : All Contact Parts of SS 316 is finished to Class 4B (Mirror) & Other Components of SS 304 to Class 2B (Satin)

Vacuum System To Transfer Sugar & Sugar Syrup
This system shall be used to create 700 mm vacuum in:
Sugar Syrup Vessel – To transfer sugar from jute bags from Warehouse to sugar syrup vessel.
Manufacturing vessel -To transfer sugar syrup from sugar syrup vessel to manufacturing vessel through inline filter.
This system shall consist of the following:
* Water-ring Vacuum Pump with Bronze Impeller and suitable Motor Drive
* Water Recirculation tank including discharge piping from pump to cooler and back to pump complete with valves and fittings

Electro-polished Product Piping
The following piping shall be carried out:
* From Liquid transfer pump to manufacturing vessel
* From manufacturing vessel to pump of horizontal plate filter
* From Horizontal plate filter to Storage vessel
* From Storage vessel to transfer pump and from transfer pump to hopper of filling machine
* The pipes shall be 2 mm thick seamless, Electro-polished
* The unions shall be DIN standard with Silicon seal rings
* The valves shall be EPDM diaphragm with DIN unions

Vacuum receiver cum separator with bottom drain
* Common Base frame for Pumps, Motors, Cooler and Receiver
* Electrical Control Panel

Working Platform
* The platform shall be made from SS 304 pipes with SS 304 railing and SS dimpled plate.
* The platform shall be provided with steps on one side.
* Complete unit as above with all components of SS 304 finished to Class 4B(Mirror) finish