RAVI INTERNATIONAL - the name of Quality, Technology & Innovation Manufacturer and Exporters of machinery & equipment for Pharmaceutical, Chemical, Food, Cosmetic, Ayurvedic, Herbal & Pesticide Industries
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+ 91-9833297671 / 9819030056
+91-9833297671
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for DOMESTIC – info@ravipharma.in
for INTERNATIONAL – exports@ravipharma.in
OINTMENT CREAM MANUFACTURING PLANT
The Ointment cream Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization.
The Ointment Manufacturing Plant is most suitable for the pharmaceutical and cosmetic industries for the production of ointments, creams, tooth paste, lotions and other emulsions and homogenizations. Particular attention has been paid to ease cleaning, efficiency of agitators, ease of maintenance.
The combined action of horizontal blade and specially designed anchor ensures most efficient mixing with shearing action of homogenizer, important when working with viscous products.
SLOW AGITATOR : Anchor with Teflon scrapper and turbine blades.
FAST AGITATOR : Fitted either at the bottom of the Main Mixing Vessel.
RAVI INDUSTRIES Ointment Plant consist the following equipments and accessories.
- Ointment Manufacturing Vessel
- Wax Phase Vessel
- Water Phase Vessel
- Storage Vessel
- Vacuum Pump
- Control Panel
- Product Piping
- Working Platform
CAPACITY 50 – 1500 Kg.
OPTIONALS:
VFD (variable frequency drive) for main anchor agitator to control the desired RPM.
PLC micro-processor for control process parameters provided with printer.
Explosion proof motors specially for flammable products handling.
Hydraulic lifting arrangement for main vessel.
APPLICATION:
Pharmaceutical :
Ointments and Creams.
Cosmetic :
Mascara, Lipstick, Shaving creams, gels.
Oil emulsion :
Pigmented creams, gel
Process Description :-
- Material Transfer Pump to Transfer material from manufacturing Vessel to Storage Vessel & Storage Vessel to Ointment (Tube) Filling M/C. (02nos.)
- This system consist of a closed circuit manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine.
- The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetary Mixer, by vacuum through conical filter.
- The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.
- The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed (In bigger size) & pump transfer the ointments in the hopper of the Ointment Filling Machine.
- The entire Plant can be operated by centralised operating panel by one operator.
- The plant is equipped with an fully automatic electrical control panel with digital controllers & systems.
- This plant conforms to cGMP standards (Paint Free Construction).
- The Plant is designed to be operated only by one operator and one helper.
- All material transfers are done by vacuum or by transfer pumps.
- All the vessels are cGMP (paint free construction)
- Fully automated PLC based conrol system of complete manufacturing facility.
- Control Pannel is provided with MIMIC display, which visually show all operations of the plant.
- The gaskets used are of silicon (food grade).
- All contact parts are of SS316 & finished to class 4B (Mirror) finish and are crevice free.
- The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier (as per customer requirement).
- All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
- All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints.
- The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
- All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
- All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.
Salient Features :
- High sanitary standard Design & Manufacturing
- Internal surface Mirror polished to less than 0.5 Micron RA
- Double Speed contra-mixing slow agitator with step less speed control
- Inbuilt/Inline High speed Homogenizer
- Hydro Lift top covers
- SS 316L contact parts & SS 304 Non-contact parts
- High standard Automation System
- Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
- Smooth processing with low Shear force
- Teflon scrapping mechanism with Agitator
- Internal/External re-circulation system
- The Plant is designed to be operated only by one operator and one helper.
- All material transfers are done by vacuum or by transfer pumps.
- All the vessels are cGMP
- Silicon (food grade) gasket Used.
- All contact parts are made of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
- All pipes, pipe fittings and valves are made of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.
- The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
- All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.
