Ointment manufacturing plant

The Ointment Manufacturing Plant are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization. watch video

The Ointment manufacturing plant is most suitable for the pharmaceutical and cosmetic industries for the production of ointments, creams, tooth paste, lotions and other emulsions and homogenization. Particular attention has been paid to ease cleaning, efficiency of agitators, ease of maintenance.

The combined action of horizontal blade and specially designed anchor ensures most efficient mixing with shearing action of homogenizer, important when working with viscous products.

SLOW AGITATOR : Anchor with Teflon scrapper and turbine blades.

FAST AGITATOR : Fitted either at the bottom of the Main Mixing Vessel.

The Ointment Manufacturing Plant consists of a set of equipment designed for ointments, gels, creams and lotions for capacities ranging from 5 kg to 1000 kg

Water Phase Vessel:
The Water Phase Vessel is a jacketed cylindrical tank with torrispherical dish ends. A propeller type stirrer is provided for agitating the liquid.

Wax Phase Vessel:
The Wax Phase Vessel is a jacketed cylindrical tank with torrispherical dish ends. A propeller type stirrer is provided for agitating the wax or oil. A conical filter filters out impurities before the wax is transferred to the manufacturing vessel.

Manufacturing Vessel:
The Manufacturing Vessel is a jacketed cylindrical vessel with a conical bottom and anchor type agitator. It is used to mix the viscous product from the Water and wax phase vessels.

Homogenizer:
The Homogenizer – Tank or Online is used with the manufacturing vessel to reduce particle size and promote uniform mixing.

Storage Vessel:
The Storage Vessel is a tank with a conical bottom in which the product is collected and stored until it has to be transferred to the filling line. It can be provided with an anchor type stirrer and a jacket as per requirement.

Transfer Pump:
The Transfer Pump (twin lobe) is used to transfer the product from the manufacturing vessel to the storage vessel.

Metering Pump:
The Metering Pump is a positive displacement pump through which the product can be transferred to the filling line at a controlled flow rate.

Inter-Connecting Pipeline:
The Inter-Connecting Pipeline is provided for the plant as per the layout. All pipes are electropolished from the inside.

Working Platform:
A suitable Working Platform is provided to help in the maintenance and operation of the plant.

Control Panel:
The electrical control panel houses the necessary electrical components and controls needed to operate the plant. Custom-built automation can be incorporated to improve efficiency and reduce errors.

RAVI INTERNATIONAL – Ointment Plant consist the following equipment and accessories.

Ointment Manufacturing Vessel
Wax Phase Vessel
Water Phase Vessel
Storage Vessel
Vacuum Pump
Control Panel
Product Piping
Working Platform

CAPACITY 50 – 1500 Kg.

OPTIONALS:
VFD (variable frequency drive) for main anchor agitator to control the desired RPM.
PLC micro-processor for control process parameters provided with printer.
Explosion proof motors specially for flammable products handling.
Hydraulic lifting arrangement for main vessel.

APPLICATION:

Pharmaceutical :
Ointments and Creams.
Cosmetic :
Mascara, Lipstick, Shaving creams, gels.
Oil emulsion :
Pigmented creams, gel